Within the food industry, there are some specific segments that require special attention, such as baby food or pet food. Also here, by applying the right packaging solution, optimal food safety, shelf life and retail presentation can be achieved. Research shows that we want nothing but the best for our little ones, be it babies or pets. This should be reflected in their packaging. SEALPAC has the answers.
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مفاهيم التعبئة والتغليف الخاصة بنا والمواكبة للمستقبل
Save plastics by sealing and lidding in one single step
EasyLid®
Paper-based tray for packaging under modified atmosphere
eTray®
Portion packs that require less plastic and reduce waste
Separate InsideCut
الأطعمة الأخرى أمثلة
Complete line solution for cat snacks
SEALPAC A6max traysealer, Vetipak, The Netherlands
Industrial foods in vacuum packaging
SEALPAC PRO thermoformer
Animation of the sustainable eTray® system
SEALPAC
Pet food in flexible film vacuum packaging
Manual labour reduced by a third after installing SEALPAC thermoformer.
Owing to their extremely consistent sealing process, SEALPAC traysealers and thermoformers always guarantee maximum shelf life. Naturally, this also depends on the packaging materials used and the production environment (e.g. hygiene and temperature). In today’s world, the main challenge is reducing plastics whilst maintaining the shelf life of the sensitive baby or pet food. Particular attention is given to the hygiene conditions of pasteurized and sterile foods. For each product, we support our customers by reducing the thickness of plastic used in their current packaging, as well as by introducing hybrid solutions, where most of the plastic is replaced by cardboard. In case of hybrid solutions, we enable the consumer to separate the individual materials after use. By throwing these materials away in the appropriate waste bins, recycling is made easy. In case of 100% plastic packaging, we have optimized our traysealers to handle so-called ultra-light trays.
SEALPAC traysealers and thermoformers are known for their high seal integrity. By combining first-class lifting systems with innovative sealing technology, your baby or pet food, regardless if it concerns solid or liquid foods, will always be hermetically packaged. We handle multi-compartment trays with ease, and can even seal each compartment individually with our unique separate InsideCut technology. Furthermore, we are capable of combining a hermetic seal with easy opening for the consumer. And in today’s world, where plastic needs to be reduced to the minimum, and the recyclability of that plastic need to be maximized, we offer various packaging solutions that still make your products stand out on the retail shelves.
Since the foundation of our company, SEALPAC machines have been designed to run all of today’s and tomorrow’s packaging concepts on the same base machine. This includes classic modified atmosphere packaging, vacuum skin packaging, and shrink packaging, but also more complicated packaging concepts such as FlatSkin® or FibreStyle. As packaging experts, we would gladly sit down with you to design the optimal pack for your product. Our traysealers can handle any kind of tray material, from stainless steel to mono-plastics. The trays can be ovenable, microwavable, or retort-compatible, and we have a strong track record in portion packaging combined with our unique separate InsideCut system.
SEALPAC machines have been designed to run at consistent, high outputs. We work closely together with leading manufacturers of packaging materials to develop consumer-driven total solutions, which will improve your production’s efficiency and profitability. We work jointly with you towards the optimal solution for your individual application, so that every single one of your products will impress your customers, and that your long-term success at retail or the pet shop is secured.
Due to their sophisticated design with optimal accessibility, SEALPAC traysealers and thermoformers stand for enhanced protection of both product and personnel. Whether it concerns the stainless-steel body that can be hosed down, the integrated slopes that optimize water drainage, or the avoidance of interfering contours: our machines allow for fast, simple and reliable cleaning.
Each machine supports a wide range of packaging solutions, from classic MAP applications to today’s sustainable material concepts. Innovative packaging features can also be integrated, such as the unique EasyPeelPoint system, which enables particularly user-friendly opening of the pack by the consumer. The combination of high precision and intelligent control ensures that the machine reliably handles even the most demanding materials and geometries. Both our traysealers and thermoformers are capable of handling any modern, recyclable, ultra-light, or mono-materials without headaches.
SEALPAC traysealers and thermoformers are designed to run all current and future packaging concepts on the same base machine. Furthermore, all SEALPAC machines are equipped with innovative quick tooling exchange systems that make switching between different applications easy and avoid unnecessary machine downtime. On our thermoformers, for example, the sealing top tool can be replaced with minimum effort using a special trolley. This makes the exchange not only much quicker, but also safer for your employees, who no longer have to lift or carry heavy components. Other quick exchange systems include the side exchange or swivel table for bottom tools. On our traysealers, we offer the possibility for a tooling exchange from both sides of the machine using a unique SEALPAC trolley with integrated power connections. As such, a format change can take place within minutes.
The output always depends on a number of factors, such as product, format, packaging concept, and production environment. A packaging line can only go as fast as its slowest component, but this will not be the SEALPAC packaging machine. As an example, our A10max traysealer in double-lane execution could package 200 trays per minute under MAP (based on a 190 x 144 mm tray). However, line efficiency is also important. Every unplanned interruption, inefficient movement, or disruption in the process directly impacts production costs. Against this backdrop, our packaging machines are consistently designed for stable, reproducible processes. We rely on robust construction, intelligent monitoring systems, and automated assistance functions that ensure flawless operation again and again. As such, we achieve the highest OEE in the market, sometimes up to 99.5%.
SEALPAC equipment is known for its flawless integration into new and existing production lines. As such, the machines enable you to set up fully automated solutions for the processing and packaging of your products. Any synchronization, be it with filling systems, multi-head weighers, coding equipment, labellers, metal detection, or even end-of-line equipment for secondary packaging, is made easy. Furthermore, SEALPAC machines are fully prepared for Industry 4.0, meaning that they can be easily integrated into digitalized production environments via standardized interfaces (e.g. OPC/UA). This allows for maximum control and traceability.
When evaluating a packaging line, simply looking at the investment costs is no longer sufficient. What matters is how efficient the line is in daily operation and what the actual cost per package is. Energy consumption, material usage, changeover times, uptime, and process stability, even when using more challenging mono-materials, are directly interconnected. The total cost of ownership can only be determined by knowing your exact production details. In general, we know that the investment costs of a SEALPAC machine are less than 3% of the total line costs, that we have 90% less air consumption by using servo technology, that we can run up to 10% thinner films on our thermoformers due to the SmartShape forming technology, that we can place 33% more trays in a tool by running Long Side Leading, and that we have up to 30% less film consumption with InsideCut whilst achieving an excellent product appearance. Furthermore, our machines are built to last: over 95% of every traysealer or thermoformer ever built is still in operation!
