Today’s requirements with regard to meat packaging are enormous. Apart from highest food safety, meat manufacturers expect a highly efficient production process. In the meantime, retailers are asking for maximum shelf life, attractive optics and best logistical characteristics. Last but not least, consumers desire a first-class meat product and easy opening of the pack.
The issue of sustainability has also become a key selling point. This poses an important question to the industry: how can fresh meat products be packaged in a resource-saving way, without having to compromise on product protection, hygiene, handling and the like? SEALPAC has the answers.
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[page_heading] => Separate InsideCut: portion packaging with less film
[image_header] => 953
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[page_heading] => Separate InsideCut: portion packaging with less film
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[grid_summary] => Fully automated shrink packaging system with hermetic seals
[page_heading] => ShrinkStyle®: fully automated shrink packaging
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[page_intro] => ShrinkStyle® is SEALPAC’s fully automated packaging system that combines the benefits of thermoforming and shrink bag technology. ShrinkStyle® enables you to pack fresh meat and cheese, but also processed meat and poultry, in a fully automated, efficient, secure and attractive manner.
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[page_heading] => ShrinkStyle®: fully automated shrink packaging
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[page_heading] => ShrinkStyle®: fully automated shrink packaging
[image_header] => 964
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[grid_summary] => Sustainable alternative to stretch-wrapping under modified atmosphere
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[x] => 81
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[x] => 21
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[grid_image] => 4691
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[page_heading] => StretchMap: sustainable alternative to stretch-wrapping
[image_header] => 976
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[grid_image] => 4689
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[image_header] => 4698
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Array
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[industry] => 3680
[grid_image] => 456
[grid_summary] => Dual-compartment vacuum packaging system for high-quality meat
[page_heading] => TenderPac®: dual-compartment vacuum system for red meat
[image_header] => 709
[page_intro] => The TenderPac® system, which is available on SEALPAC’s complete range of packaging equipment, guarantees an appealing and consumer-friendly presentation of any maturing meat product. It convinces with excellent tender quality and aromatic flavour.
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[image] => 712
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[heading] => Optimal microbiology:
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[x] => 33
[y] => 69
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[1] => Array
(
[heading] => ActiveStick:
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[x] => 68
[y] => 31
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[2] => Array
(
[heading] => Striking presentation:
[text] => Second skin appearance
[x] => 36
[y] => 41
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[3] => Array
(
[heading] => Maximum freshness:
[text] => Improved tenderness, colour and flavour
[x] => 59
[y] => 51
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Array
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[industry] => 3683
[grid_image] => 724
[grid_summary] => Skin packaging system for thermoformer applications
[page_heading] => ThermoSkin®: vacuum skin packaging on thermoformers
[image_header] => 722
[page_intro] => ThermoSkin® is a vacuum skin packaging technology available on SEALPAC’s full range of thermoformers. By applying a deep vacuum, the shelf life of your product is extended whilst achieving a second-skin appearance, which allows for an attractive presentation at retail.
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[heading] => Striking presentation:
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[x] => 25
[y] => 50
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[2] => Array
(
[heading] => Maximum freshness:
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[x] => 76
[y] => 64
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[grid_summary] => Skin packaging system for thermoformer applications
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[image_header] => 705
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[heading] => Striking presentation:
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[y] => 42
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(
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[grid_image] => 994
[grid_summary] => Skin packaging system for thermoformer applications
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[image_header] => 993
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[grid_image] => 1003
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[image_header] => 5418
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[grid_image] => 997
[grid_summary] => Skin packaging system for thermoformer applications
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[image_header] => 995
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[image] => 997
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[heading] => Striking presentation:
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(
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[grid_image] => 458
[grid_summary] => Skin packaging system for tray-sealing applications
[page_heading] => TraySkin®: vacuum skin packaging on traysealers
[image_header] => 714
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[video] =>
[interactive_image] => Array
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[image] => 720
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(
[heading] => Striking presentation:
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[x] => 76
[y] => 55
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[1] => Array
(
[heading] => Tight skin film:
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[x] => 37
[y] => 48
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[2] => Array
(
[heading] => Second top film:
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[x] => 76
[y] => 33
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[3] => Array
(
[heading] => User friendly:
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[page_heading] => TraySkin®: vacuum skin packaging on traysealers
[image_header] => 1009
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[heading] =>
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[interactive_image] => Array
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[2] => Array
(
[heading] => Second top film:
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[x] => 59
[y] => 17
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[3] => Array
(
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[page_heading] => TraySkin®: vacuum skin packaging on traysealers
[image_header] => 5414
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(
[heading] => Second top film:
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[y] => 22
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[3] => Array
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[grid_image] => 1019
[grid_summary] => Skin packaging system for tray-sealing applications
[page_heading] => TraySkin®: vacuum skin packaging on traysealers
[image_header] => 1018
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(
[heading] =>
[type] => image
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[interactive_image] => Array
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[heading] => Striking presentation:
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[1] => Array
(
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[x] => 51
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[2] => Array
(
[heading] => Second top film:
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[x] => 24
[y] => 27
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[3] => Array
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Unsere zukunftsfähigen Verpackungskonzepte
Clever easy opening system for various applications
EasyPeelPoint
Paper-based tray for packaging under modified atmosphere
eTray®
Paper-based skin packaging solution with optimal recyclability
FlatSkin®
Portion packs that require less plastic and reduce waste
Separate InsideCut
Fully automated shrink packaging system with hermetic seals
ShrinkStyle®
Sustainable alternative to stretch-wrapping under modified atmosphere
StretchMap
Dual-compartment vacuum packaging system for high-quality meat
TenderPac®
Skin packaging system for thermoformer applications
ThermoSkin®
Skin packaging system for tray-sealing applications
TraySkin®
Frischfleisch Beispiele
Minced meat in flexible film vacuum packaging at highest outputs
SEALPAC F6 thermoformer, Dunbia Preston, United Kingdom
Fresh meat balls and burgers under MAP at high output
SEALPAC A10max traysealer, Dunbia Preston, United Kingdom
Fresh meat steaks in TraySkin® packaging
SEALPAC A10max traysealer, Dunbia Preston, United Kingdom
Owing to their consistent sealing process, regardless whether using modified atmosphere packaging or vacuum skin packaging, SEALPAC traysealers and thermoformers always guarantee maximum shelf life. Naturally, this also depends on the packaging materials used and the production environment (e.g. hygiene and temperature). In today’s world, the main challenge is reducing plastics whilst maintaining the shelf life of the fresh meat. For each product, we support our customers by reducing the thickness of plastic used in their current packaging, as well as by introducing hybrid solutions, where most of the plastic is replaced by cardboard. In case of hybrid solutions, we enable the consumer to separate the individual materials after use. By throwing these materials away in the appropriate waste bins, recycling is made easy. In case of 100% plastic packaging, we have optimized our traysealers to handle so-called ultra-light trays. Since 2014 already, we offer our EasyLid® system for reclosable packaging, due to which the common snap-on lid can be eliminated. This leads to weight reductions of up to 40%. On our SEALPAC thermoformers, we offer the unique SmartShape forming system that achieves an improved consistency, particularly in the corners of the pack, without requiring an additional stamp mechanism. As a result, up to 10% thinner films can be used. All this, without compromising on shelf life.
SEALPAC traysealers and thermoformers are known for their high seal integrity. By combining first-class lifting systems with innovative sealing technology, your fresh meat packs will always be hermetically closed. Even in wet environments or when using bone-in or marinated products. Furthermore, we are capable of combining a hermetic seal with easy opening for the consumer. And in today’s world, where plastic needs to be reduced to the minimum, and the recyclability of that plastic need to be maximized, we offer various packaging solutions that still make your products stand out on the retail shelves.
Since the foundation of our company, SEALPAC machines have been designed to run all of today’s and tomorrow’s packaging concepts on the same base machine. This includes classic modified atmosphere packaging, vacuum skin packaging, and shrink packaging, but also more complicated packaging concepts such as FlatSkin®, FibreStyle, or separate InsideCut. As packaging experts, we would gladly sit down with you to design the optimal pack for your fresh meat.
The output always depends on a number of factors, such as product, format, packaging concept, and production environment. A packaging line can only go as fast as its slowest component, but this will not be the SEALPAC packaging machine. As an example, our A10max traysealer in double-lane execution could package 200 trays per minute under MAP (based on a 190 x 144 mm tray). However, line efficiency is also important. Every unplanned interruption, inefficient movement, or disruption in the process directly impacts production costs. Against this backdrop, our packaging machines are consistently designed for stable, reproducible processes. We rely on robust construction, intelligent monitoring systems, and automated assistance functions that ensure flawless operation again and again. As such, we achieve the highest OEE in the market, sometimes up to 99.5%.
All SEALPAC machines are equipped with innovative quick tooling exchange systems that make switching between different applications easy and avoid unnecessary machine downtime. On our thermoformers, for example, the sealing top tool can be replaced with minimum effort using a special trolley. This makes the exchange not only much quicker, but also safer for your employees, who no longer have to lift or carry heavy components. Other quick exchange systems include the side exchange or swivel table for bottom tools. On our traysealers, we offer the possibility for a tooling exchange from both sides of the machine using a unique SEALPAC trolley with integrated power connections. As such, a format change can take place within minutes.
Each machine supports a wide range of packaging solutions, from classic MAP applications to today’s sustainable material concepts. Innovative packaging features can also be integrated, such as the unique EasyPeelPoint system, which enables particularly user-friendly opening of the pack by the consumer. The combination of high precision and intelligent control ensures that the machine reliably handles even the most demanding materials and geometries. Both our traysealers and thermoformers are capable of handling any modern, recyclable, ultra-light, or mono-materials without headaches.
Due to their sophisticated design with optimal accessibility, SEALPAC traysealers and thermoformers stand for enhanced protection of both product and personnel. Whether it concerns the stainless-steel body that can be hosed down, the integrated slopes that optimize water drainage, or the avoidance of interfering contours: our machines allow for fast, simple and reliable cleaning.
When evaluating a packaging line, simply looking at the investment costs is no longer sufficient. What matters is how efficient the line is in daily operation and what the actual cost per package is. Energy consumption, material usage, changeover times, uptime, and process stability, even when using more challenging mono-materials, are directly interconnected. The total cost of ownership can only be determined by knowing your exact production details. In general, we know that the investment costs of a SEALPAC machine are less than 3% of the total line costs, that we have 90% less air consumption by using servo technology, that we can run up to 10% thinner films on our thermoformers due to the SmartShape forming technology, that we can place 33% more trays in a tool by running Long Side Leading, and that we have up to 30% less film consumption with InsideCut whilst achieving an excellent product appearance. Furthermore, our machines are built to last: over 95% of every traysealer or thermoformer ever built is still in operation!
SEALPAC equipment is known for its flawless integration into new and existing production lines. As such, the machines enable you to set up fully automated solutions for the processing and packaging of your products. Any synchronization, be it with forming systems, slicers, multi-head weighers, coding equipment, labellers, metal detection, or even end-of-line equipment for secondary packaging, is made easy. Furthermore, SEALPAC machines are fully prepared for Industry 4.0, meaning that they can be easily integrated into digitalized production environments via standardized interfaces (e.g. OPC/UA). This allows for maximum control and traceability.
At SEALPAC, we think global but act local, as we believe our customers are served best by an expert that knows their market. Therefore, we work with a network of carefully selected distributors. Supported by SEALPAC’s export office located in The Netherlands, and by the engineers in our German factory, these distributors provide project advice, installation, training, maintenance, spare parts and after-sales service with regard to the SEALPAC equipment at their local customers. Even if something unavoidable occurs, their service technicians will solve it in the shortest possible time, so that you can fulfil your production schedule and delivery requirements.
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