More and more consumers prefer the convenience of easy-to-grab, attractively pre-packaged processed meat products. These days, a large variety of packaging solutions are available for different types of sliced meat, sausages and meat spreads, allowing for extended shelf life and maximum food hygiene. The consumer‘s decision to buy from an ever growing product range at retail is increasingly influenced by product appearance: only products that look good will taste good.
Whether it concerns MAP or shrink packaging, with or without an opening aid or reclosability, and preferably produced from environmental-friendly materials – next to convenience and product security, product optics are increasingly important to consumers. As a supplier of innovative packaging technology, SEALPAC enables the processed meat industry to develop practical and appealing packaging solutions that adhere to the highest demands in freshness, product security and shelf life. See for yourself.
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[y] => 62
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[2] => Array
(
[heading] => Longest shelf life:
[text] => Suitable for modified atmosphere packaging
[x] => 37
[y] => 57
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[3] => Array
(
[heading] => Sustainable:
[text] => Considerably less plastic compared to traditional packs
[x] => 39
[y] => 27
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[5589] => Array
(
[industry] => 5589
[grid_image] => 6029
[grid_summary] => Sustainable, cardboard-based pack for sliced products
[page_heading] => FibreStyle: paper-based thermoformer packaging
[image_header] => 5435
[page_intro] => With FibreStyle, it is possible to significantly reduce the amount of plastic used for thermoformer packaging. This sustainable concept starts with a paper-based bottom film, which is recyclable and allows for packaging under modified atmosphere. Combined with a paper-based top film, it provides a striking look, especially for sliced products.
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[heading] => Recyclable:
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[x] => 58
[y] => 28
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[1] => Array
(
[heading] => Easy to open:
[text] => Optional with peel tab or EasyPeelPoint
[x] => 76
[y] => 55
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[2] => Array
(
[heading] => Longest shelf life:
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[x] => 47
[y] => 63
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[3] => Array
(
[heading] => Sustainable:
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[x] => 30
[y] => 34
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[industry] => 3678
[grid_image] => 2121
[grid_summary] => Paper-based packaging solution for sliced products
[page_heading] => FlatMap®: paper-based packaging for sliced products
[image_header] => 1212
[page_intro] => This packaging innovation puts sliced meat, dairy and seafood products in the spotlights. FlatMap® creates a fresh, new look at retail, but also convinces with a resource-saving use of materials. An outstanding feature of the FlatMap® system is its quality in reclosability.
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[video] =>
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[heading] => Sustainable:
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[x] => 33
[y] => 69
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[1] => Array
(
[heading] => Recyclable:
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[x] => 49
[y] => 15
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(
[heading] => Optimal branding:
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[x] => 81
[y] => 28
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(
[heading] => Long shelf life:
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[y] => 48
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[grid_image] => 2125
[grid_summary] => Paper-based packaging solution for sliced products
[page_heading] => FlatMap®: paper-based packaging for sliced products
[image_header] => 5417
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[y] => 70
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[heading] => Recyclable:
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[x] => 47
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(
[heading] => Optimal branding:
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[x] => 79
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(
[heading] => Long shelf life:
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[x] => 50
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[grid_image] => 5604
[grid_summary] => Paper-based packaging solution for sliced products
[page_heading] => FlatMap®: paper-based packaging for sliced products
[image_header] => 5606
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[heading] => Recyclable:
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[x] => 21
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[x] => 91
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[image_header] => 1214
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[image] => 2127
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[heading] => Sustainable:
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[y] => 72
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[1] => Array
(
[heading] => Recyclable:
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[x] => 47
[y] => 14
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(
[heading] => Optimal branding:
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[x] => 81
[y] => 25
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[3] => Array
(
[heading] => Long shelf life:
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[x] => 48
[y] => 45
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[industry] => 3680
[grid_image] => 452
[grid_summary] => Paper-based skin packaging solution with optimal recyclability
[page_heading] => FlatSkin®: sustainable skin packaging system
[image_header] => 543
[page_intro] => The revolutionary FlatSkin® packaging system combines a prolonged shelf life with a highly attractive presentation and sustainable use of materials. It is suitable for a wide range of products and will turn each of those products into a true highlight at retail.
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[video] =>
[interactive_image] => Array
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[image] => 502
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[0] => Array
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[heading] => Sustainable:
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[x] => 31
[y] => 34
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[1] => Array
(
[heading] => Recyclable:
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[x] => 34
[y] => 83
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[2] => Array
(
[heading] => Optimal branding:
[text] => Double-sided printing of cardboard carrier
[x] => 73
[y] => 68
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[3] => Array
(
[heading] => Long shelf life:
[text] => Tight-fitting skin film
[x] => 50
[y] => 50
)
[4] => Array
(
[heading] => Eye-catching presentation:
[text] => Optional hanger system
[x] => 59
[y] => 11
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[3678] => Array
(
[industry] => 3678
[grid_image] => 5179
[grid_summary] => Paper-based skin packaging solution with optimal recyclability
[page_heading] => FlatSkin®: sustainable skin packaging system
[image_header] => 917
[page_intro] => The revolutionary FlatSkin® packaging system combines a prolonged shelf life with a highly attractive presentation and sustainable use of materials. It is suitable for a wide range of products and will turn each of those products into a true highlight at retail.
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[video] =>
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[image] => 918
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[heading] => Sustainable:
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[x] => 83
[y] => 54
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[1] => Array
(
[heading] => Recyclable:
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[x] => 10
[y] => 33
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[2] => Array
(
[heading] => Optimal branding:
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[x] => 34
[y] => 59
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[3] => Array
(
[heading] => Long shelf life:
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[x] => 58
[y] => 54
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[4] => Array
(
[heading] => Eye-catching presentation:
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[x] => 50
[y] => 26
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[3683] => Array
(
[industry] => 3683
[grid_image] => 930
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[page_heading] => FlatSkin®: sustainable skin packaging system
[image_header] => 925
[page_intro] => The revolutionary FlatSkin® packaging system combines a prolonged shelf life with a highly attractive presentation and sustainable use of materials. It is suitable for a wide range of products and will turn each of those products into a true highlight at retail.
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[video] =>
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[heading] => Sustainable:
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(
[heading] => Recyclable:
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[x] => 24
[y] => 31
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(
[heading] => Optimal branding:
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[x] => 73
[y] => 64
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(
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[x] => 43
[y] => 35
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(
[heading] => Eye-catching presentation:
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[x] => 44
[y] => 17
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[grid_image] => 922
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[page_heading] => FlatSkin®: sustainable skin packaging system
[image_header] => 920
[page_intro] => The revolutionary FlatSkin® packaging system combines a prolonged shelf life with a highly attractive presentation and sustainable use of materials. It is suitable for a wide range of products and will turn each of those products into a true highlight at retail.
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[heading] =>
[type] => image
[video] =>
[interactive_image] => Array
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[image] => 922
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[heading] => Sustainable:
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[x] => 72
[y] => 62
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(
[heading] => Recyclable:
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[x] => 50
[y] => 79
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(
[heading] => Optimal branding:
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[x] => 28
[y] => 38
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(
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[x] => 52
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(
[heading] => Eye-catching presentation:
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[x] => 42
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[image_header] => 934
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[video] =>
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[heading] => Sustainable:
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[x] => 21
[y] => 58
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[heading] => Optimal branding:
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[x] => 71
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[heading] => Eye-catching presentation:
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[page_heading] => FlatSkin®: sustainable skin packaging system
[image_header] => 4699
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[video] =>
[interactive_image] => Array
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[image] => 4700
[hotspots] => Array
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[0] => Array
(
[heading] => Sustainable:
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[x] => 87
[y] => 44
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[1] => Array
(
[heading] => Recyclable:
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[x] => 16
[y] => 46
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(
[heading] => Optimal branding:
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[x] => 30
[y] => 75
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[heading] => Eye-catching presentation:
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Array
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[grid_image] => 750
[grid_summary] => Reclosable packaging for oxygen-sensitive, spreadable products
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[image_header] => 745
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[video] =>
[interactive_image] => Array
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[image] => 750
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(
[heading] => Appetizing colour:
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[x] => 38
[y] => 72
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[1] => Array
(
[heading] => Easy opening:
[text] => By means of functional peel tab
[x] => 69
[y] => 88
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[2] => Array
(
[heading] => Reclosable:
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[x] => 40
[y] => 37
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Array
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(
[industry] => 3680
[grid_image] => 453
[grid_summary] => Portion packs that require less plastic and reduce waste
[page_heading] => Separate InsideCut: portion packaging with less film
[image_header] => 687
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[video] =>
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[image] => 453
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(
[heading] => Individually sealed:
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[1] => Array
(
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[x] => 48
[y] => 52
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[2] => Array
(
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[x] => 69
[y] => 20
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[image_header] => 1215
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(
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(
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(
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Unsere zukunftsfähigen Verpackungskonzepte
Portion packaging that allows for optimal protection and less waste
DaybyDay
Save plastics by sealing and lidding in one single step
EasyLid®
Clever easy opening system for various applications
EasyPeelPoint
Sustainable, cardboard-based pack for sliced products
FibreStyle
Paper-based packaging solution for sliced products
FlatMap®
Paper-based skin packaging solution with optimal recyclability
FlatSkin®
Reclosable packaging for oxygen-sensitive, spreadable products
SealCup®
Portion packs that require less plastic and reduce waste
Separate InsideCut
Fully automated shrink packaging system with hermetic seals
ShrinkStyle®
Skin packaging system for thermoformer applications
ThermoSkin®
Skin packaging system for tray-sealing applications
TraySkin®
Fleisch- & Wurstwaren Beispiele
M-Flex at Kaufhaus Hubmann provides solution for deli products
Owing to their consistent sealing process, regardless whether using modified atmosphere packaging or vacuum skin packaging, SEALPAC traysealers and thermoformers always guarantee maximum shelf life. Naturally, this also depends on the packaging materials used and the production environment (e.g. hygiene and temperature). In today’s world, the main challenge is reducing plastics whilst maintaining the shelf life of the processed meat. For each product, we support our customers by reducing the thickness of plastic used in their current packaging, as well as by introducing hybrid solutions, where most of the plastic is replaced by cardboard. In case of hybrid solutions, we enable the consumer to separate the individual materials after use. By throwing these materials away in the appropriate waste bins, recycling is made easy. In case of 100% plastic packaging, we have optimized our traysealers to handle so-called ultra-light trays. Since 2014 already, we offer our EasyLid® system for reclosable packaging, due to which the common snap-on lid can be eliminated. This leads to weight reductions of up to 40%. On our SEALPAC thermoformers, we offer the unique SmartShape forming system that achieves an improved consistency, particularly in the corners of the pack, without requiring an additional stamp mechanism. As a result, up to 10% thinner films can be used. All this, without compromising on shelf life.
SEALPAC traysealers and thermoformers are known for their high seal integrity. By combining first-class lifting systems with innovative sealing technology, your processed meat packs will always be hermetically closed. Even in wet environments or when using bone-in or marinated products. Furthermore, we are capable of combining a hermetic seal with easy opening for the consumer. And in today’s world, where plastic needs to be reduced to the minimum, and the recyclability of that plastic need to be maximized, we offer various packaging solutions that still make your products stand out on the retail shelves.
Since the foundation of our company, SEALPAC machines have been designed to run all of today’s and tomorrow’s packaging concepts on the same base machine. This includes classic modified atmosphere packaging, vacuum skin packaging, and shrink packaging, but also more complicated packaging concepts such as FlatSkin®, FibreStyle, or separate InsideCut. As packaging experts, we would gladly sit down with you to design the optimal pack for your processed meat.
SEALPAC machines have been designed to run at consistent, high outputs. We work closely together with leading manufacturers of packaging materials to develop consumer-driven total solutions, which will improve your production’s efficiency and profitability. We work jointly with you towards the optimal solution for your individual application, so that every single one of your processed meat products will impress your customers, and that your long-term success at retail is secured.
SEALPAC traysealers and thermoformers are designed to run all current and future packaging concepts on the same base machine. Furthermore, All SEALPAC machines are equipped with innovative quick tooling exchange systems that make switching between different applications easy and avoid unnecessary machine downtime. On our thermoformers, for example, the sealing top tool can be replaced with minimum effort using a special trolley. This makes the exchange not only much quicker, but also safer for your employees, who no longer have to lift or carry heavy components. Other quick exchange systems include the side exchange or swivel table for bottom tools. On our traysealers, we offer the possibility for a tooling exchange from both sides of the machine using a unique SEALPAC trolley with integrated power connections. As such, a format change can take place within minutes.
Each machine supports a wide range of packaging solutions, from classic MAP applications to today’s sustainable material concepts. Innovative packaging features can also be integrated, such as the unique EasyPeelPoint system, which enables particularly user-friendly opening of the pack by the consumer. The combination of high precision and intelligent control ensures that the machine reliably handles even the most demanding materials and geometries. Both our traysealers and thermoformers are capable of handling any modern, recyclable, ultra-light, or mono-materials without headaches.
Due to their sophisticated design with optimal accessibility, SEALPAC traysealers and thermoformers stand for enhanced protection of both product and personnel. Whether it concerns the stainless-steel body that can be hosed down, the integrated slopes that optimize water drainage, or the avoidance of interfering contours: our machines allow for fast, simple and reliable cleaning.
The output always depends on a number of factors, such as product, format, packaging concept, and production environment. A packaging line can only go as fast as its slowest component, but this will not be the SEALPAC packaging machine. As an example, our A10max traysealer in double-lane execution could package 200 trays per minute under MAP (based on a 190 x 144 mm tray). However, line efficiency is also important. Every unplanned interruption, inefficient movement, or disruption in the process directly impacts production costs. Against this backdrop, our packaging machines are consistently designed for stable, reproducible processes. We rely on robust construction, intelligent monitoring systems, and automated assistance functions that ensure flawless operation again and again. As such, we achieve the highest OEE in the market, sometimes up to 99.5%.
SEALPAC equipment is known for its flawless integration into new and existing production lines. As such, the machines enable you to set up fully automated solutions for the processing and packaging of your products. Any synchronization, be it with slicers, multi-head weighers, coding equipment, labellers, metal detection, or even end-of-line equipment for secondary packaging, is made easy. Furthermore, SEALPAC machines are fully prepared for Industry 4.0, meaning that they can be easily integrated into digitalized production environments via standardized interfaces (e.g. OPC/UA). This allows for maximum control and traceability.
When evaluating a packaging line, simply looking at the investment costs is no longer sufficient. What matters is how efficient the line is in daily operation and what the actual cost per package is. Energy consumption, material usage, changeover times, uptime, and process stability, even when using more challenging mono-materials, are directly interconnected. The total cost of ownership can only be determined by knowing your exact production details. In general, we know that the investment costs of a SEALPAC machine are less than 3% of the total line costs, that we have 90% less air consumption by using servo technology, that we can run up to 10% thinner films on our thermoformers due to the SmartShape forming technology, that we can place 33% more trays in a tool by running Long Side Leading, and that we have up to 30% less film consumption with InsideCut whilst achieving an excellent product appearance. Furthermore, our machines are built to last: over 95% of every traysealer or thermoformer ever built is still in operation!
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